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Meraif is the leading SMT factory solution provider in China,offering professional SMT factory building advice and service.
We have 18 year experience about SMT factories,offering full solutions for global clients with our great advantaged sources.
All SMT machines and SMT spare parts for PCBA assembly we can support you ,SMT pick and place machines,SMT Solder Paste Printers, Reflow Oven, Wave Soldering Machines,3D AOI,3D SPI,PCB Cleaning Machines,PCB Cutting Machines.
Our core technology team members are well experienced in SMT filed, One-stop SMT Solution for PCBA factory Through Asian supply chain output, Meraif support customers build factories including technical evaluation, equipment provision, workshop planning, technical support .
FUJI NXTR S SMT Pick And Place Machine
The NXTR S model offers a truly modular design for the optimal line configuration that caters to your production.
Real-time sensing placement, optimized placement actions, and part handling checks after placement are just a few examples.
This high-end model machine from the NXT series supports new functions that preserve a high level of QCD performance.
Fuji is paving the way to the future of Smart Factories with NXTR.
Features:
Modular Concept
This machine continues the concept of true modularity from the NXT series.
This true modularity is a unique feature to Fuji and none of our competitors can match it.
Exchange heads in a single action
Fuji's original compact lightweight heads can be easily exchanged without using tools.
This allows operators to perform maintenance and troubleshoot unexpected problems.
Build module configurations to be optimal for your production
The quantity of robots per module and types of heads used can be selected to match your product, giving you the optimal production equipment.
Units for supporting various usages
You can select the optimum supply units to match the production type and parts used.
Feeders and other supply devices from other Fuji products you may have can also be used, encouraging efficient use of the units in your assets.
Minimal investment per module
Additional investment can be made on the scale of single modules.
You can gradually increase the production capacity to the necessary extent with minimal investment for each.
Simple work paths for efficiency
The modules are designed for single side operation that streamlines and optimizes the operation traffic.
This increases efficiency in supplying materials and performing maintenance work.
Automatic, easy, and reliable maintenance offline
Nozzles, feeders, and also heads are applicable for offline maintenance.
Using automation units ensures reliable maintenance without requiring any skills.
Linking these units with Nexim improves maintenance management.
High quality placement
Maintaining a high level of quality on all placements
Offers high accuracy placement as standard
Placements can be performed with a high accuracy of ±25 µm at all times; there are no constraints for the head type or the part to be placed.
Additionally, controlling the push-in amount during placement allows for placement with the appropriate pressure.
Places parts in a way that they are not affected by changes in the placement surface height
Adjusting the placement height
The placement stroke follows changes in the placement height due to panel warpage and distortions, which allows the machine to control the appropriate push-in amount and moreover prevents placement deviations and excess stress on parts and panels.
Checks placement within placement machines
Mark and parts inspection (MPI)
Various checks are available within placement machines to verify the process result shortly after that process: Checking placement immediately following placement, and checking placed parts before placing shield parts, for example.
This prevents production of defective products and reduces wasted time and parts.
(Under development)
- Part presence check
- Misaligned placement check
Checks for tombstoned, missing and upside-down parts
Intelligent parts sensor (IPS)
The installed IPS system can cater to a wide range of checks, from part pickup stance to parts remaining on nozzles, as well as upside-down checks for minimold parts.
It prevents placement defects attributed to packaging, nozzles, and parts.
- Check for dropped parts
- Check of the part height
- Check for parts presence
- Check for parts remaining on nozzle
- Check for stuck nozzles
Prevents defects associated with part properties
LCR check, 3D coplanarity check
Placement defects caused by operation errors and defective parts are prevented by checking the electrical properties of chip parts with LCR checks and by checking the leads and bumps on IC parts with coplanarity checks. (Option)
Places WL-CSPs with high accuracy
The camera, equipped with advanced lighting technology, ensures vision processing of WL-CSPs and other parts for which the structural context of parts are likely captured in the acquired images.
This results in high accuracy placement.
Support for various production types
Building production lines with the flexibility to handle various types of production.
Expanded conveyable panel size
The panel size coverage is expanded so that panels up to 750 x 610 mm are supported "with single conveyors" and up to 370 x 280 mm "with double conveyors" when using dual lane production.
From large panel production to highly-efficient production of producing panels in the same size, NXTR line configurations are capable of supporting a greater variety of production.
Heads that demonstrate strong capability in production
The three newly-developed heads are capable of handling an expanded part range.
They contribute to line balancing and flexible production without drops in production rates even when a different set of parts is used in the next production.
Supports high-mix production
Increase of 15% more feeders can be set versus previous machines.
In addition, the feeder changeover work can be reduced by half with batch feeder exchange because an MFU unit is used for the parts supply unit.
This contributes to improved machine availability.
Optimal placement actions tailored to the part
Operation can be optimized in various ways to suit the part being placed, such as by selecting stable and optimal operation speeds and streamlining Z direction strokes in view of the part height.
In addition to making it possible to support various parts, this also improves cycle time as well.
- Multi-level transfer speed
- Shortest Z stroke control
Automatic pin allocation even for soft backup pins
The appropriate hard-type or soft-type backup pins are allocated automatically.
This function is an effective measure to reduce work and prevent mistakes during changeover. (Option)
- Program-based positioning
- Auto allocation position check
Support for evolving placement processes
Responding to evolving parts and production models, and advancing total line efficiency
Non-stop production
By automatically saving logs and image data, signs of issues that would cause machine stops and information that would lead to problem solving is not missed, leading to faster recovery times.
Network conditions are monitored constantly, which prevents production stops associated with network issues from occurring.
Optimal production line configurations
The most appropriate modules can be selected from the two module types based on the panel size and quantity of feeders to set.
It is possible to change modules after the line has been set up.
Easy maintenance
Pulling forward the module opens up access to the inside the machine with ease from both sides.
This makes it possible to exchange heads and other units and perform maintenance work with a comfortable posture.
High-speed flux transfer
The high-speed type dip flux unit transfers flux onto the bumps of small parts. This leads to high-speed placement. (Option)
| Model | NXTR S | |||||
| Module | 1R module | 2R module | ||||
| Panel size (LxW) |
Single conveyor | 48x48 to 750x610 mm | 48x48 to 370x610 mm | |||
| Double conveyor |
Single conveyance | 48x48 to 750x510 mm | 48x48 to 370x510 mm | |||
| Dual conveyance | 48x48 to 750x280 mm | 48x48 to 370x280 mm | ||||
| Weight | 610 kg | 730 kg | ||||
| Base | One module base | Two module base | ||||
| Air consumption | 50 L/min(ANR) | 100 L/min (ANR) | ||||
| Weight | 430 kg | 800 kg | ||||
| Head | RH20 | RH08 | RH02 | |||
| Throughput* |
46,000 cph | 24,000 cph | 8,000 cph | |||
| Productivity priority mode | 50,000 cph | |||||
| Placing accuracy | ±0.025 mm Cpk≥1.00 | |||||
| Power | 3-phase AC 200 to 230V±10 V (50/60 Hz) | |||||
| Air | 0.4 MPa | |||||
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